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#1900 - 'GOLFBALL' build - 2.4-AUTO-NITROUS.... Street car?

Terry Posten

Well-known member
Joined
Dec 16, 2003
Messages
9,009
Location
Davenport, Iowa USA
The ECU issues is a 1G issue as well. Same with the auto tranny guys. They need replaced as well.

I have even started doing BMW climate control units for the same issue.
 

GolfBall

Well-known member
Joined
Aug 28, 2009
Messages
125
Location
Edmond, OK
Yeah i guess i deff need to get on top of fixing that ECU problem.....


here are some more progress pics.... started taking stuff apart and diggin into the engine bay to see what i got goin on in there....

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made a little EGR block off plate.... my egr was nasty dirty, im surprised if it even worked....
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Pulled the charcoal filter out.... i disconnected it here i hope thats ok.... not sure where the other tube runs off too....

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Pulled all the factory air box stuff out to clear some space....
If anyone see's anything that can be removed just point it out to me... .HAHAHA....

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man these stock td05 turbo's are SMAAAAAAALLLL hahaha.... esp when i compare it to my jetta's t70....

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my index finger bout clogges the intake....
 
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bob92vr4

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Joined
Dec 24, 2003
Messages
258
Location
littleton colorado
i dont know if you thought of this but might hava good pdr guy (paintless dent repair) look at it and give you a estimate to repair the hail could be cheaper. just a thought. good luck bro!
 

GolfBall

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Joined
Aug 28, 2009
Messages
125
Location
Edmond, OK
i need input on what kinda turbo to go with....

thinking dsm link
60-1 maybe....
1000cc injectors
big front mount
act 2600

then new pads and rotors all around.
new tires.

then go from there and drive it to see how she holds up....
 

turbowop

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Joined
Apr 29, 2001
Messages
11,975
Location
Yakima, WA
We need to know your goals before we help you decide on a turbo. "Wanna make it fast" is a bit vague.
 
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Quoting bob92vr4:
i dont know if you thought of this but might hava good pdr guy (paintless dent repair) look at it and give you a estimate to repair the hail could be cheaper. just a thought. good luck bro!



It would be a fortune unless you knew a guy. I just went through that. I got quoted in the thousands and that is minus the hood and trunk. Be patient and look around.
 

GolfBall

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Joined
Aug 28, 2009
Messages
125
Location
Edmond, OK
Quote:
We need to know your goals before we help you decide on a turbo. "Wanna make it fast" is a bit vague.



well i want at least low 11's...

which looking around people are doing that on pump gas and a 50 trim.... so maybe my goals should be a 10.999999999 hahahha

i am deff gonna run e85 cause i have seen all my friends convert to it and run way better everything....
 

turbowop

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Apr 29, 2001
Messages
11,975
Location
Yakima, WA
Weight reduction plays a pretty large role in what people run with certain turbos on these cars. Keep that in mind. Not everybody runs low 11's with a 50trim.
 

GolfBall

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Joined
Aug 28, 2009
Messages
125
Location
Edmond, OK
DSM link with eprom ecu ordered and in the mail....

gettin paid friday and gettin 1000cc injectors and a walbro fuel pump...
 

GolfBall

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Joined
Aug 28, 2009
Messages
125
Location
Edmond, OK
Got some more progress done....

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manifold was dominated....

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cracks all over it....

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the intake side of the turbo was good....

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exhaust side not so much....

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got my new injectors...

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little bit of a difference...

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started taking some weigh off...

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Piles of parts now....

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GolfBall

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Joined
Aug 28, 2009
Messages
125
Location
Edmond, OK
Got some more parts in.....

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my massive 38mm wastegate...

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hard to tell but the new ones a lot more open inside (and i did some mild porting to make it as smooth as possible)

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got some preliminary bumper cutting done for the FMIC

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YEAH FOR THE WHINNER.... walbro 255....

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gonna try again to install it tonight.... all the bolts on the gas tank are rusted out...

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GolfBall

Well-known member
Joined
Aug 28, 2009
Messages
125
Location
Edmond, OK
you know it.... i have one on my other car for two years now and its got zero shaft play and pulls hard so i dont complain....


i mainly just wanna get it together and running then i will upgrade later....
 

GolfBall

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Joined
Aug 28, 2009
Messages
125
Location
Edmond, OK
got some mild updates.... only the pictures i had on my phone....

this is the joy i go to have trying to get the fuel pump out....

photo.jpg


4 of 6 studs broke off..... but got the new walbro mounted up and hooked up....

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made a little throttle body block off plate.... here is what the whole thing looks like...

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got more accomplished but dont have pics yet.... i will take some and get em up here....
 

GolfBall

Well-known member
Joined
Aug 28, 2009
Messages
125
Location
Edmond, OK
mounted up the front mount.....

photo1-1.jpg


got the turbo and mani mounted up ..... GOSH jrod and snax got to see how much that sucked to do....
-also got the oil lines all in and on which also sucked balls...

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got the half radiator mounted up with the 12" slim fan.... still gotta wire it in....

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and lastly..... got all my boost piping cut mocked up and tacked together gonna do the finish welding and polishing prolly tomm in the morning...

photo-1.jpg
 

turbowop

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Apr 29, 2001
Messages
11,975
Location
Yakima, WA
Is the turbo oil drain actually going over and around the front crossmember? Or is it just hanging there and I can't see the unfinished end? I know there are limits as to how far rotated from straight up/down the feed and drain need to be for proper draining and that center section looks clocked quite a bit. /ubbthreads/images/graemlins/dunno.gif

Piping looks nice, but maybe you want to throw one or two couplers in there somewhere. Seems like it'd be a hassle to have to remove the whole pipe to access something in the engine bay if needed.
 
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GolfBall

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Joined
Aug 28, 2009
Messages
125
Location
Edmond, OK
Quoting turbowop:
Is the turbo oil drain actually going over and around the front crossmember? Or is it just hanging there and I can't see the unfinished end? I know there are limits as to how far rotated from straight up/down the feed and drain need to be for proper draining and that center section looks clocked quite a bit. /ubbthreads/images/graemlins/dunno.gif

Piping looks nice, but maybe you want to throw one or two couplers in there somewhere. Seems like it'd be a hassle to have to remove the whole pipe to access something in the engine bay if needed.



yeah its a little cocked but its as vertical as i can get it without removing the front motor mount.... i think it will work worse case i will just have to redo it again....

and i dont know anything about your setup i just know on other fast cars i have had once you start running a lot of boost it sucks balls blowing off couplers.... so for me the less couplers the better.... (the piping is still really easy to remove the way it is)


UPDATE.... got a bunch more done....

finished welding up all the seems on the boost pipe and mounted up the BOV where i want it.

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its gonna be low and out of the way but should be nice and loud outside the car...

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then made myself a little downpipe.... wish i woulda bought some 3 " mandrel bends.... this will still flow just as good but damn is it a ton more work....

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my entire boost system is 7 welds.... the downpipe alond is 10.

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for now im just running it to here.... just past the motor with a turndown.... gonna be loud and fun...

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then lastly i did the wastegate dump tube..... which fortunately was really really easy...

photo-2.jpg



So yeah pretty darn close to done now... gotta intall the ecu and wire up the fan and stuff like that....

then as soon as my MAFT gets here, hopefully tommorrow i can start this bia up and see what happens...
 
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ApexHunter

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Joined
Apr 25, 2007
Messages
1,996
Location
Marysville, WA
I like how you are making your own stuff. I'm gonna learn to weld one of these days.

Post up some vids of that thing, i'm sure it will be loud and fun like you stated above. Fly by vids a must. Preferably one fly by where the car begins from a dead stop to get the full effect. In car vid would be cool too.
 

Lonewolf64

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Joined
May 17, 2006
Messages
1,197
Location
Birmingham, Alabama
The build is looking good. Just a few comments that may or may not help. You will want to recirculate your BOV unless you are planning on running a speed density setup. At the very least you should look into upgrading from a 1g MAS to either a 2g or 3g MAS because the 1g MAS is a major restriction. With the 255 pump, it's also highly recommended to replace the stock FPR with an aftermarket unit, because that pump will overrun the stock FPR causing a very rich condition at idle.

So far so good! Congratulations on saving one of these awesome cars. /ubbthreads/images/graemlins/grin.gif

EDIT: Just noticed you are planning to use a GM MAFT. Ignore that part about changing out the MAS and having to recirculate the BOV.
 
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Quoting fastjetta:


its gonna be low and out of the way but should be nice and loud outside the car...




/ubbthreads/images/graemlins/cool.gif
 
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