Thanks for the props everyone! I bet you guys are glad this one has picked up speed huh? I guess I just needed a lot of vettes in my area talkin smack with a track day coming up for me to really push. I am absolutely exhausted at this point, its sunday, and I spent the entire weekend at the shop including friday. Went until 3am tonight, 5am yesterday, 3am the day before. Its absolutely amazing seeing the car taking shape though, and Ive got a friend who has been a total trooper helping that Im trying to teach the ins and outs of the DSM world along the way, he was there most of this weekend as well. This is the last weekend before I hit the track, so I had a billion things to finish, and I will probably be working until the very last minute and even doing pulls on the way to the track getting it all figured out! So lets see... From where we left off I took it on its first journey to get gas. I spent a very very long while getting the cooling fans worked out. What I wanted out of them seemed pretty simple, to come on from the thermoswitch automatically whenever key was on, as well as whenever the AC button was on. Well I dont know if GVR4 wiring is different here than 1G, but this gave me a ton of trouble! I followed what I thought was a good walkthrough on it, messed up somewhere, and smoked 2 wires a slight amount due to a short. It wasnt enough to pop a fuse and I was quick to get it under control, but I had to dig into the harness and replace all the bad wire which was about a foot worth.
At this point of trying to utilize factory wiring and hitting my head against the wall, I finally just hooked up a relay, and had the thermoswitch activate it whenever needed. So next was getting to addressing this drivetrain finally. What better way to address something than to take it completely apart!
Its hard to really show the magnitude of thrash going on just in one pic, but I feel these give a good idea.
So the plan was to basically just use the subframe, and the rest would all get swapped. Unfortunately I didnt get any pics of the goodies going in, but the basic rundown is 1Gb brakes, GR2 struts, GC coilovers, Jay racing toe elim kit, Afco adjustable upper arms, 4 bolt rear, and of course 5 lug. I wanted to fill the carrier bearings at this point as well, but I didnt have the 1-2 days of sitting it would require, as well as the silicone. I wanted to replace the rear U-joint, but that also go pushed off until a later date so I can do these at the same time.
One thing I was sure to do while it was going back together was shoving some extra window weld polyurethane into the stock mounts /ubbthreads/images/graemlins/smile.gif
So heres the before
And the after
I set height to a moderate drop but not down on its nuts, I dont wanna scrape or weaken axles at all due to drastic angles. That was the end of saturday night
Sunday I had to laugh at the pile of parts left over from it all.
Sunday consisted of tidying up all the wiring in the bay, there was a lot more exposed wires from all the cooling fan escapades. Lots and lots of taping, loom, and tucking. Also got the strut bar bolted in. I can proudly say that this is about how the engine bay is going to look for a while until I get bored and change something.
After that I drove it onto the drive on rack, and did the best kind of alignment I could at this time with a toe bar and digital angle finder. I could tell just by looking that the rear was toed in, and I was right! My 1G was more geared for a drag/street car, so it was 0 camber rear, but this one I went with -.5 so it could corner too. The outer tie rods were torn, so Im going to replace those later on before I get a 4 wheel alignment. So here she was after getting all squared away.
I wanted to take the car home tonight, so after a cooling system flush, I took it around the block to make sure all was well. I first noticed a ton of noise due to brake backing plates. The bigger brakes as well as jacking up setting everything in had them touching. Then I realized the thing still kept creeping in temp! I pulled back in at around 219, checked that fans were on (yes) and coolant was topped off (yes)...so I did the temporary fix for the night and took the hood off. Took it around again, and it hung around 206 which Im ok with. I lead the caravan home from the shop, and it was great to be boosting again!! Granted I can daily my turbo supra, but it isnt the same! With the few trips around the block I was able to get the WOT tuning a little more dialed, so I was able to get a little more bold and get to actual wastegate pressure, which is 18 psi. I still only took it to 5k though. Have I mentioned I love this EVO III 5th gear?! Man...
*stock boost gauge is temp*
This with the bigger tires really has some good highway possibilities.
The EBC plumbing I went with this time around is totally different to me, I had always just pressurized the lower port and vented the top, but I got tired of running crazy stiff spring setups that werent good for pump gas and wanted something more well rounded. Here is how mine is plumbed other than Im not recirculating back into the intake tube.
With the EBC completely zero'd it is so far so good this way. The car handled really good, the spring rates are 450/350 F/R, it is a little bouncy so I may try some different struts like AGXs in the future, but the cornering is a thousand times better than stock thats for sure! So Im gonna go over my logs and work on winding down to sleep, thanks for reading everyone!