Quoting iceman69510:
Hmmm, doesn't seem likely unless you have some clearance issues or timing was not on. There should not be any chance of contact with proper clearances and timing. Had to jump first for valves to hit.
I agree, iceman. I can't wrap my head around what happened. I suppose PTV clearance could have been an issue. Admittedly, I didn't check it when I assembled the motor. In addition, my intake cam wound up being 4 degrees advanced after I degreed the cams, so whatever the PTV clearance was inevitably got reduced. Even if that was the case though, I don't see how the car can run perfectly one minute, and eat all 8 intake valves the next. If PTV clearance was the issue, I'd think it would have bent all 8 valves on first start.
Regarding the timing, I'm positive the car was perfectly in time, and the belt was tensioned properly. I can say that confidently because A) I've done more 4G63 timing belt jobs than I can count and B) I verified it was good when I degreed the camshafts. There were no failed timing components, and nothing to suggest something failed and caused the belt to lose tension. Hell, even after the valves got bent, the belt was still tensioned perfectly. And, if the belt lost tension I think the cams would have been out of phase as well as the crank. But, when I lined up the marks after the incident, the cams were still in time but the crank was out.
There's only one event that sticks out between the car running fine and the valves getting bent, which was a sh*t ton of knock. How that causes what happened, I have no idea. All I know is it was good before then, which leads me to believe the detonation either caused a problem, or exacerbated an existing one. Those are pretty much all the facts I know, which I fully admit, still don't add up to bent valves.
Taking what I've outline above into consideration, I'd appreciate your (or anyone's) input. I'd would just be nice to know what happened at this point. This forced me to go back to stock cams in lieu of being able to find a replacement HKS unit on short notice, and honestly, I like driving the car a million times better now. Much like I despise my welded diff because of how it kills driveability, I'm feeling much of the same way about the HKS 272s...
...I'm wondering if the natural willingness to sacrifice performance for driveability is the true sign of getting old /ubbthreads/images/graemlins/confused.gif
I know for damn sure if this car was used for a DD and didn't sit in the garage 99% of the time, I'd get rid of both.