Quoting Silvertooth:
Looks like the 100A ALT ALT fuse in the "Fusible Link / Raccord Fusible" box right off of the positive battery terminal is broken. Whether or not it's the only problem, it needs to be replaced. Are these kinds of fuses easy to come by? I've never seen a fuse like that before.
Good work! /ubbthreads/images/graemlins/smile.gif
Sounds like you found the reason for the alternator not even trying to charge the battery. Replacing that fuse will allow you to get on with the troubleshooting proccess.
That fuse is retained by two short 6mm bolts (10mm heads)
Your best bet is to disconnect the battery negative terminal, and lay it away from the battery area, and then remove the two bolts that retain the fuse from the positive terminal fuse block. Removing the positive terminal from the battery makes access to the hardware much easier.
Take that fuse to a reputable parts store (i.e. napa or carquest) and have them match it for you.
You can also go to a checker/autozone type store and they will probably have it as well, but you will be considerablly exasperated by the time you find what you need...
(helpfull hint, have them look it up alphabetically, and it'll be right there, in between the fast and furious floormats and the glow in the dark big foot gas pedal kit, deluxe edition]"
Buy two 100amp fuses, (and maybe a little assortment of the others and throw them in the glovebox for a rainy day)
If you don't buy two, you are gauranteed to pop the one you have with some kind of three stooges episode while installing it If you buy two, you'll have no trouble, and you'll have a spare.
To istall the fuse, just slide it down into the terminl block, thread the two bolts in, and tighten them gently, but firmly, with a 10mm socket. A screwdriver handled 1/4" drive works really well for this.
Reconnect the positive terminal, then reconnect the negative terminal, and you should be golden. /ubbthreads/images/graemlins/smile.gif
If your battery resting voltage is low, I would recomend you have the battery charged before starting the car. It's hard work charging a dead battery and it would suck to kill an alternator trying to charge a deeply discharged battery. Alternators are designed to maintain a batteries charge, not bring it back from the dead.
If you don't have a battery charger, the chain stores will charge it for you. Your alternator will thank you for it. /ubbthreads/images/graemlins/smile.gif
As a future refernce, the fuse probably popped when you touched the back of the alternator with a wrench. Disconnecting the negative battery cable before working on the alternator, intercooler piping, or anything in that area will help prevent a re-occurance.
Ask anyone here, we've almost all done it, some of us more than once. Anybody that says that haven't is lying, check their 12mm wrench for carnage, it'll tell the tale. /ubbthreads/images/graemlins/wink.gif