Quoting turbowop:
I'm absolutely sure that it's not the FIAV. I blocked it off using JBweld. There is no way in hell that air is getting through the FIAV passage. Even in the cold weather, the car starts just fine without it, and doesn't require any extra throttle input. All winter, ski trips every weekend, zero issues. I prefer to leave it off as it makes removal of the TB way easier when there isn't coolant running through it. But thanks for the offer.
So this morning when we talked, I told you that I had a reasoning on why I said that you must be bypassing air internally but I can't recall why I wrote that initially because I wasn't focused on our conversation topic - was at work and my mind is full of other things.
So...
I reread your thread and reread it and reread it and reread it. And reread it... the *whole* thread over and over again. That highlighted sentence above is the only thing that sticks out to me. Then I remember. The question is, in my mind, why *WHY* with a blocked off FIAV that you never need to apply any extra throttle input when starting the engine from cold. FIAV in our car is a pure mechanical device. The ECU doesn't know if its not functioning anymore, and it can't account for the removal of it. Coolant pass thru it and when coolant is warm, a mechanical process pushes the middle pintle on fiav to close the hole in the middle of the round plastic ring. The hole allows for bypass of air. Once that is shut, your idle goes down to the normal set warm idle. The reason that you need the high idle is because the ecu injects extra fuel (per the coolant warm up temperature compensation) when temp is below 176deg and all this extra fuel needs extra air to burn properly. So thats why FIAV is there, to give us that extra air when coolant temp is "cold". Now without FIAV, all that extra fuel will have no matching pair of air molecules to burn, which will cause heavy sluggish running to the point of engine stalling. On all FIAV removal/ block off cars that I've done, you will not be able to maintain an idle on a cold car. Therefore it is the common exercise if you have a car with blocked off FIAV, that you have to put your foot on the throttle pedal to open the plate to allow for air to bypass the throttle plate till the the coolant temp is warm enough for the ecu to ease up on your fuel enrichment.
Sorry for the ramblings but that is how I think, when dealing with an unknown, I have to follow my logic of known facts.
Now you said that you never have to help your car to cold idle with a bypassed FIAV by pressing on the throttle and I find that strange.That is the only single singular fact that sticks out to me and why I am still stuck on the "you must be bypassing air internally" answer. I've done so many blocked off FIAV and on every one of the cases, you have to apply throttle input to maintain a high cold idle since the FIAV is not there anymore, either physically (by complete removal) or functionally (by chamber blocking - like what you did).
The connection between this and your warm idle problem? I am not quite sure at the moment, this is still a process of thought. I just found an anomaly that I had to point out.
So if your egr is blocked off (per your list), can I ask what did you do to the 4 vacumm nipples on top of the tb? Do you still have those vacumm lines? Remove all the emmision related vacumm lines or stil have some of them? What was removed? What remained?
Is it possible to have perfect boost leak result (with the engine not running) and yet somehow air bypass the TB when the car is in a running state? What change with the existance of engine vacumm? Sorry the brain still doddling away. I am too tired to think about the problem but my brain is still going and going and going.