I cut the front mounting ring off my old GVR-4 MAS, and JBWelded it to the 3G MAS:
I had to move the connector cutout about 1/4", due to interference with the 3G MAS. I JBWelded a piece of sheetmetal underneath the aircan, and another piece fitted to the hole, to bring it up flush. I also had to then drill new holes, and tap them:
I also had to JBWeld the connector gasket unto the connector, as there was no longer any way to attach it inside the aircan:
Here's the finished MAS, almost ready to put on the car:
I had hoped that this EVO K&N setup would all fit inside the aircan, but it was 1/8" -1/4" too long. With some work, or a slightly different filter assembly, I think it would fit. However, since my REAL intention was to use the 1G K&N I already had, I didn't try to make it fit:
To use the 1G K&N, I ended having to hack all 4 mounting corners off the 3G MAS, and also remove the plastic shroud that surrounds the 7-pin connector, to allow the filter to slide on easily. The only 2 bad things I ran into:
1) there isn't any place for my BCS return vacuum line, so I have a small vacuum leak at the moment
2) the step inside the aircan doesn't allow you to use a 3G connector, so I just soldered all 7 wires directly unto the pins, and shrinkwrapped them. I'll try to put a couple more pictures up (tomorrow when the rain stops)of the finished installation. It looks TOTALLY stock! /ubbthreads/images/graemlins/cool.gif
With my new 3G MAS correction code, #880 started right up, idled perfect, and runs wonderfully. I can actually feel the difference in power, just from removing the restriction the stock MAS causes. /ubbthreads/images/graemlins/grin.gif
I know other guys have used 3G MAS's, and have some issues, but I think most of the problems stem from the fact that this MAS flows 25% more air for the same Karman Hz as a 2G, and 67% more than a 1G, so you have to add a LOT of air on an AFC.